Hot Induction Bends Manufacturer, based in India as per ISO 15590-1.

Popular Pipe Bends as A106 Grade B Pipe Induction Bends, API 5L Pipe Induction Bends, A333 Grade 6 Pipe Induction Bends, 304 Pipe Induction Bends, 316L Pipe Induction Bends, A335 Alloy Steel Pipe Induction Bends, Monel Pipe Induction Bends, Inconel Pipe Induction Bends, Duplex Pipe Induction Bends, Etc.

Manufacturers specializing in Hot Induction Bending, such as Savoy Piping Inc., offer comprehensive services to meet the specific requirements of different industries. Their expertise and state-of-the-art facilities enable the production of precision bends with narrow dimensional tolerances, maintaining the highest quality standards.

Savoy Piping Inc. offers a diverse range of Hot Induction Bend Pipes made of Carbon steel, Alloy steel, Stainless steel, Low and High-Temperature Steel. These pipes cater to industries such as Power, Oil and Gas, Construction, and Chemical.

Our Bending Process adheres to EN 15590-1 Standards and Customer Specifications, Ensuring Precise Manufacturing and Narrow Tolerances in Wall Thickness Reduction, Ovality, Bending Radius, and Angles. We can Bend both Seamless and Welded Pipes within a Bending Radius Range of 3D-10D.

The Hot Induction Bending Process Involves Locally Heating the Pipe for Easy Bending. We are pleased to Provide Quotations for induction bent Pipes such as API 5L Gr: B, X42, X46, X52, X60, X65 Etc. as well as pipes conforming to European norms. When subjected to Hot Bending (above 750°C), the Mechanical Properties of the Material are Preserved. Additionally, we offer Post-Bending Heat Treatments like Normalizing and Stress Relief Heat Treatment at our Facilities.

During the Final Inspection, we Conduct Dimensional and Visual Controls, Hydro Tests, and 100% Non-Destructive Testing on Welds to Ensure Minimal Tolerances on Bends.

What is Induction Bends ?

In Simple Terms An Induction Bend is a Curved Pipe Created through the Application of Heat and Bending Force using Induction Heating Technology.

Induction Bending is a Highly Advanced Metal Bending Process has Emerged as a Revolutionary Technique, Offering Exceptional Precision, Efficiency and Consistency. It offers a wide range of Applications and Effectively Overcomes the Limitations Often Encountered with Cold Bending Techniques, such as Distortion and Wall Thinning.

The Hot Induction Bend method Employs the Principle of Induction to Locally Heat a Pipe. This Creates a Concentrated Heat Zone along the Pipe. The Heated Section is Precisely Shaped into a bend using a Robust Frame and a Precise Drive System that Applies Pressure. Subsequently, the Bent Portion is Cooled Using Water or Air, Solidifying the Desired Bend Shape.

The Hot Induction Bending Process Involves the Utilization of Induction Heating Principles. A Localized Heat Band is created along the Length of the pipe, Resulting in a Narrow Zone of Heated Material. This Controlled Heating Ensures that only the Desired Section of the Pipe Reaches the Required Temperature for Bending, while the Rest of the Pipe Remains Unaffected.

Most Induction Bends are Manufactured with Tangent ends (straight sections) that are not Affected by the induction bending process. Field welds are made or Pipe pup Sections are Attached to the Unaffected Tangent Ends, allowing for Fitup Similar to that found when welding Straight Sections of Pipe Together.

Induction Bends come in Standard Bend Angles (e.g. 45°, 90°, etc.) or can be Custom Made to Specific Bend Angles. Compound bends (out-of-plane) bends in a Single Joint of Pipe can also be Produced. The bend radius is Specified as a Function of the Diameter. For example, common Bend Radius for Induction Bends are 3D, 5D and 7D, where D is the Nominal Pipe Diameter

Hot Induction Bends Manufacturing Range

Features of Hot Induction Bends

Induction Bending offers Numerous Advantages that make it a Preferred choice for Pipe Nending Applications. Firstly, it ensures Improved Quality with Precise Dimensional Controls and accuracy in terms of Radius, Angle, Ovality, and Wall thinning. The process results in uniform Hardness and a Better Surface Finish, Eliminating Pipe Wrinkles.

In addition, Induction Bending Provides Processing Flexibility and can be applied to a wide range of Materials such as Carbon steel, Alloy steel, and Stainless steel. It allows for the Production of Multiple bends and enables the Creation of Precise customized Pipe bends, Saving both Time and Effort. Unlike other bending methods, Induction Bending does not require Sand Filling or Insertion of Inner mandrels, Significantly Reducing Bending Time.

Another Significant Advantage is the Integrity it maintains in the Pipe Work. Induction bends are piggable, meaning they allow for Easy Passage of cleaning devices through the Pipeline, Reducing the need for welding in many Applications. Moreover, the large Radius of Induction Bends Enhances Fluid Flow, Promoting Efficient Operation and Minimizing Friction, wear, and Pump Energy Consumption.

From a Cost Perspective, Induction Bending proves to be Cost-efficient as it Eliminates the need for standard components like Elbows, Reducing costs Associated with Materials. It also replaces Elbows with Larger Radius Bends where appropriate, resulting in Reduced friction, Wear, and pump energy consumption. By Decreasing the number of welds, particularly at Critical points, induction Bending Enhances Pressure and Stress Absorption, thus reducing the need for Costly Non-Destructive testing like X-ray Examination of Welds.

Furthermore, induction bending reduces the inventory of Elbows and standard bends, making it easier to maintain a Smaller Stock. Straight Pipes, which are Readily Available, can be bent Faster and at Lower Costs Compared to Elbows or Standard Components. The process also requires Minimal Tool requirements, Eliminating the need for Thorns or Mandrels used in Cold Bending.

Lastly, Induction Bending is a Clean process that does not require Lubrication, and the water used for cooling can be recycled, contributing to a more environmentally friendly operation. Overall, the various advantages of Induction Bending make it a preferred choice for Industries seeking Improved Quality, Cost Efficiency, and enhanced Fluid flow in their Piping Systems.

Hot Induction Bend is used in the Following Applications:-

We Cater to Diverse Industries, including Oil and Gas, where Hot Induction Bends find Extensive Applications. Our Hot Bending Solutions meet Stringent Specifications and Industry Standards, Making them Ideal for High-Temperature Pipe Bending in Demanding Environments - Oil and Gas Equipments, Offshore Technology, Seawater Desalination Plants, Chemical Industry, Bridges, Storage Tanks, Medical Industry, Civil Engineering, Pressure Vessels, Reactor Tanks, and Heat Exchangers, Rotors, Impellers and Shafts, Power Plants, Petrochemical, Shipbuilding Industry, Pumping Stations, Nuclear Power.

Supplying Hot Induction Bends to Countries -

We Export Hot Induction Bends to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc

Savoy Piping Inc., is a Trusted Induction Bend Suppliers, we Prioritize Customer Satisfaction and Ensure On-Time Delivery of Superior Hot Induction Bending Solutions. Our Expertise in Hot Bending Techniques Combined with a Wide Range of High-Quality Materials Allows us to Provide Tailored Solutions for your Unique Requirements.

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