ASTM A335 P91 Chrome Moly Seamless Pipe (9Cr-1Mo-V-Nb)

ASME SA335 Grade P91 CSEF alloy steel pipe for supercritical high-temperature steam systems


ASTM A335 P91 creep-strength-enhanced ferritic alloy steel seamless pipes

Savoy Piping Inc. supplies ASTM A335 P91 / ASME SA335 Grade P91 seamless pipe — the 9Cr-1Mo-V-Nb creep-strength-enhanced ferritic (CSEF) grade (UNS K91560) specified for modern high-pressure, high-temperature steam systems.

P91 is not “just another chrome moly.” Vanadium, niobium and controlled nitrogen create a tempered martensitic microstructure with strong creep resistance, which is why supercritical and advanced boiler projects use it for main steam and hot reheat lines. That same metallurgy means welding, PWHT, and hardness control are non-negotiable — soft or over-hard HAZs are a known risk if procedures slip.

What serious buyers ask for: heat chemistry within P91 limits, normalised-and-tempered condition, hardness within specification (typically max 250 HBW / equivalent for P91), PMI, and complete EN 10204 documentation. For IBR-linked work, SA335 P91 with Form III-C may also be required.

We also supply companion grades P22, P92, P11, and tube grade ASTM A213 T91.

P91 vs P92 vs P22

ChooseWhenWatch-outs
P91CSEF high-temp creep-critical steamHardness, PWHT, welding procedure critical
P92When tungsten-bearing CSEF is specifiedNot interchangeable with P91 without design review
P22Lower alloy chrome-moly dutiesDifferent allowable stress regime

Copy-paste RFQ

ASTM A335 / ASME SA335 P91 seamless NPS: ____ Sch/wall: ____ Length: ____ Qty: ____ Hardness window / HT notes: ____ IBR: Y/N MTC: 3.1/3.2 Destination: ____

Email to sales@savoypipinginc.com with destination and any IBR / NACE / TPI notes.

ASTM A335 P91 Alloy Steel Seamless Pipe Range

A335 P91 Alloy Steel Seamless Pipes Specification ASTM A335 / ASME SA335
A335 P91 Alloy Steel Seamless Pipes Grades ASTM A335 / ASME SA335 Grade P91 (9Cr-1Mo-V, CSEF)
A335 P91 Alloy Steel Seamless Pipes Type Seamless - Hot Rolled / Cold Drawn
A335 P91 Alloy Steel Seamless Pipes Outer Diameter Size A335 - 3/8" NB to 30" NB (Nominal Bore Size)
A335 P91 Alloy Steel Seamless Pipes Wall Thickness Schedule 20 to Schedule XXS (Heavier On Request) Up to 250 mm Thickness
A335 P91 Alloy Steel Seamless Pipes Length 5 to 7 Meters, 09 to 13 Meters, Single Random Length, Double Random Length And Customize Size.
A335 P91 Alloy Steel Seamless Pipes Ends Plain Ends / Beveled Ends / Coupling
A335 P91 Alloy Steel Seamless Pipes Delivery Conditions As Rolled, Cold Drawn, Normalizing Rolled, Thermomechanical Rolled / Formed, Normalizing Formed, Normalized and Tempered / Quenched and Tempered - BR / N / Q /T
A335 P92 Alloy Steel Seamless Pipes Coating Epoxy Coating / Colour Paint Coating / 3LPE Coating.
A335 P91 Alloy Steel Seamless Pipes Other Testing Tensile Test, Transverse Tension Tests, Flattening Test, Metal Structure and Etching Tests, Photomicrographs, Hardness Tests, etc.
A335 P91 Alloy Steel Seamless Pipes Dimension All Pipes Is Manufactured and Inspected / Tested to the Relevant standards including ASTM, ASME, API.
A335 P91 Alloy Steel Seamless Pipes Value Added Services Draw / Expansion / Machining / Sand Blasting / Shot Blasting / Galavanizing / Heat Treatment
A335 P91 Alloy Steel Seamless Pipes Packaging Loose / Bundle / Wooden Pallet / Wooden box-a / Plastic Cloth Wraps / Plastic End Caps / Beveled Protector
A335 P91 Alloy Steel Seamless Pipes Shipment & Transportation By Road - Truck / Train, By Sea - Break-bulk Conventional Vessel / FCL (Full Container Load) / LCL (Less Container Load) / 20 Feet Container / 40 Feet Container / 4 Feet Container / High Cube Container / Open Top Container, By Air - Freighter Civil Passenger and Cargo Planes
A335 P91 Alloy Steel Seamless Pipes Material Test Certificate Manufacturer Test Certificate As Per EN10204 3.1, 3.2 / Laboratory Test Certificate From NABL Approved Lab. / Under Third Party Inspection Agency Like SGS, TUV, DNV, LLOYDS, ABS ETC

What is ASTM A335 P91 pipe?

ASTM A335 / ASME SA335 Grade P91 is a seamless ferritic alloy-steel pipe designed for high-temperature service, often called modified 9Cr-1Mo. Typical chemistry includes 8.00–9.50% Cr, 0.85–1.05% Mo, plus vanadium, niobium (columbium), and nitrogen within specified ranges.

The grade was developed to deliver high creep rupture strength so designers can run higher steam temperatures/pressures — or reduce wall thickness versus older Cr-Mo grades. Pipe must still be suitable for forming and fusion welding, but fabrication must follow CSEF best practice: controlled heat input, correct consumables, and carefully executed PWHT.

P91 is widely used in supercritical power piping. When even higher creep performance or thinner walls are required for ultra-supercritical designs, projects often evaluate ASTM A335 P92 (tungsten-bearing 9Cr). For lower-temperature steam headers, P22 or P11 may still be the economical choice.

Typical applications of ASTM A335 P91 pipe

  • Main steam and hot reheat lines in supercritical / advanced thermal power plants
  • High-temperature headers and manifolds where CSEF allowable stresses are required
  • Boiler outlet piping designed around modified 9Cr-1Mo material classes
  • High-efficiency HRSG / combined-cycle hot sections (project-dependent)
  • Matched CSEF systems with WP91 fittings and F91 flanges

P91 vs P92 vs P22 — quick buyer guidance

P91 is the established CSEF 9Cr grade for supercritical steam piping. P92 adds tungsten (with lower Mo) for further creep improvement in more demanding USC service. P22 remains the conventional 2.25Cr-1Mo choice for many subcritical hot steam systems and should not be casually upgraded/downgraded without design review. Matching tube: A213 T91.

ASTM A335 P91 Alloy Steel Seamless Pipes chemical compositions

Heat-analysis composition limits for seamless pipe ordered as Grade P91 shall conform to ASTM A335 / ASME SA-335, Table 1 (UNS K91560). Values below are mass percent.

Element Composition, %
Carbon0.08–0.12
Manganese0.30–0.60
Phosphorus, max0.020
Sulfur, max0.010
Silicon0.20–0.50
Chromium8.00–9.50
Molybdenum0.85–1.05
Vanadium0.18–0.25
Nitrogen0.030–0.070
Nickel, max0.40
Aluminum, max0.02
Columbium (Niobium)0.06–0.10
Titanium, max0.01
Zirconium, max0.01

ASTM A335 P91 Alloy Steel Seamless Pipes tensile test

Room-temperature tensile requirements for Grade P91 seamless pipe shall conform to ASTM A335 / ASME SA-335, Table 3 (longitudinal orientation).

Seamless, Grade P91 (UNS K91560)
P-91 Grades P91, P92, P122, and P911 shall have a hardness not exceeding 250 HB / 265 HV [25 HRC] (see ASTM A335 / SA-335).
Tensile Strength, min., psi
ksi 85
MPa 585
Yield Strength, min., psi
ksi 60
MPa 415

ASTM A335 P91 pipes other mechanical test

Transverse or Longitudinal Tension Test and Flattening Test, Hardness Test, or Bend Test
For material heat treated in a batch-type furnace, tests shall be made on 5% of the pipe from each treated lot. for small lots, at least one pipe shall be tested.
For material heat treated by the continuous process, tests shall be made on a sufficient number of pipe to constitute 5% of the lot, but in no case less than 2 pipe.
Notes for Hardness Test: P91 shall not have a hardness not exceeding 250 HB/265 HV [25HRC].
Notes for Bend Test: For pipe whose diameter exceeds NPS 25 and whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test.
Other pipe whose diameter equals or exceeds NPS 10 may be given the bend test in place of the flattening test subject to the approval of the purchaser.
The bend test specimens shall be bent at room temperature through 180 without cracking on the outside of the bent portion.
The inside diameter of the bend shall be 1 inch [25 mm].
Hydrostatic test Each length of pipe shall be Hydro tested, at option of manufacture, nondestructive electric testing can be used.

ASTM A335 P91 Seamless Pipes heat treatment

P5, P9, P11, and P22
Grade Heat Treatment Type Normalizing Temperature Range F [C] Subcritical Annealing or Tempering
Temperature Range F [C]
P91 Normalize and Temper 1900-1975 [1040 – 1080] 1350-1470 [730 – 800]
Quench and Temper 1900-1975 [1040 – 1080] 1350-1470 [730 – 800]

ASTM A335 P91 Seamless Pipes Permissible Variation in Wall Thickness

NPS [DN] Designator Tolerance, % from Specified
Over Under
1/8 to 2 1/2 [6 to 65] incl., all t/D ratios 20.0% 12.5%
Above 2 1/2 [65], t/D < or = 5% 22.5% 12.5%
Above 2 1/2 [65], t/D > 5% 15.0% 12.5%
(t = Specified Wall Thickness; D = Specified Outside Diameter)

ASTM A335 P91 Alloy Steel pipes elongation requirement

Calculated Minimum Elongation Values
Elongation in 2 in. or 50 mm, min %
Wall Thickness P5, P9, P11, P22 P91
in. mm Longitudinal Transverse Longitudinal
5/16 (0.312) 8 30 20 20
9/32 (0.281) 7.2 28 19 19
1/4 (0.250) 6.4 27 18 18
7/32 (0.219) 5.6 26 17
3/16 (0.188) 4.8 24 16
5/32 (0.156) 4 22 15
7/8 (0.125) 3.2 21 14
3/32 (0.094) 2.4 20 13
1/18 (0.062) 1.6 18 12

ASTM A335 P91 pipes Permissible Variations in Outside Diameter

Outside Diameter at any point shall not vary from standard specified more than:

NPS [DN] Designator Over Under
in. mm in. mm
1/8 to 1 1/2 [6 to 40], incl. 1/64 (0.015) 0.40 1/64 (0.015) 0.40
Over 1 1/2 to 4 [40 to 100], incl. 1/32 (0.031) 0.79 1/32 (0.031) 0.79
Over 4 to 8 [100 to 200], incl. 1/16 (0.062) 1.59 1/32 (0.031) 0.79
Over 8 to 12 [200 to 300], incl. 3/32 (0.093) 2.38 1/32 (0.031) 0.79
Over 12 [300] +/- 1% of the specified outside diameter

ASTM A335 P91 Seamless Pipes Required Markings on Each Length

(On Tags attached to each Bundle in case of Bundled Pipe) Markings will adhere to prescribed specifications in A 999/A999M and be: Rolled, Stamped, or Stenciled (Mfrs. Option)

In addition, markings will include:
Length of pipe
Marking to indicante the test method(s)
Hydrostatic Nondestructive Marking
YES NO Test Pressure
NO YES NDE
NO NO NH
YES YES Test Pressure/NDE
Schedule Number Heat Number or Manufacturer’s number by which heat can be identified An Additional Symbol “S” if the pipe conforms to any Supplementary Requirements S1 – Product Analysis S2 – Transverse Tension Test S3 – Flattening Test S4 – Metal Structure and Etching Tests S5 – Photomicrographs S6 – Photomicrographs for Individual Pieces S7 – Alternative Heat Treatment – Grade P91 Pipe that has been weld repaired shall be marked “WR”.

Reference Documents for a335 P91 Alloy Steel Seamless Pipes

  • ASTM A999/A 999M Specification for General requirements for Alloy and Stainless Steel Pipe.
  • ASTM E 213 Practice for Ultrasonic Examination of metal Pipe and Tubing
  • ASTM E 309 Practice for Eddy-Current Examination of Steel Tubular Products Using Magnetic Saturation
  • ASTM E 381 Method of Macroetch testing Steel Bars, Billets, Blooms, and Forgings
  • ASTM E 570 Practice for Flux Leakage Examination of Ferromagnetic Steel Tubular Products
  • ASME SB26.10M Welded and Seamless Wrought Steel Pipe

a335 P91 Alloy Steel pipes Ordering Information

Orders for material under this specification should include the following, as required, to describe the desired material adequately:

Quantity Feet, meters, or number of lengths
Name of material Seamless Alloy Steel Pipe
Grade P5, P9, P11, P22, P91
Manufacturer Hot-finished or cold-drawn
Size using one of the following:
NPS and Schedule Number
Outside Diameter and Nominal Wall Thickness
Outside Diameter and Minimum Wall Thickness
Inside Diameter and Nominal Wall Thickness
Inside Diameter and Minimum Wall Thickness
Length Specific or Random
End Finish

Frequently asked questions — ASTM A335 P91

What is ASTM A335 P91 used for?

ASTM A335 P91 is used for high-temperature, high-pressure steam piping — especially main steam and hot reheat systems in supercritical power plants — where creep strength of modified 9Cr-1Mo is required.

What is the difference between P91 and P92?

Both are 9Cr CSEF steels. P91 is 9Cr-1Mo-V-Nb; P92 reduces molybdenum and adds tungsten (about 1.5–2%) plus boron control for improved creep strength. P92 is typically considered for more demanding ultra-supercritical applications.

Why is hardness control important for P91?

Incorrect welding or PWHT can leave soft or overly hard zones that hurt creep life or toughness. Specifications limit hardness for P91, and projects usually require documented hardness surveys after heat treatment.

Can Savoy Piping supply P91 with 3.1 / 3.2 certificates?

Yes. We supply ASTM A335 / ASME SA335 P91 seamless pipe with EN 10204 3.1 or 3.2 MTCs, and can support third-party inspection and IBR documentation when required by the purchase order.

Export & documentation

We supply this product for domestic and export projects with mill test certificates (EN 10204 3.1 standard; 3.2 / TPI on request). Include destination, preferred Incoterms and any inspection body on the RFQ.